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設(shè)備效率改善環(huán)SMC

設(shè)備效率改善環(huán)SMC

 數(shù)字化車間管理系統(tǒng)Digital SFM

數(shù)字化車間管理系統(tǒng)Digital SFM

 節(jié)拍分析

節(jié)拍分析

 數(shù)字化價(jià)值流Digital VSM

數(shù)字化價(jià)值流Digital VSM

 智能標(biāo)準(zhǔn)化

智能標(biāo)準(zhǔn)化

 全員生產(chǎn)維護(hù)系統(tǒng)Digital TPM

全員生產(chǎn)維護(hù)系統(tǒng)Digital TPM

Overview of Digital Shop Floor Management System (Digital SFM)

The Digital Shop Floor Management System (Digital SFM) is an advanced shop floor management system based on Industry 4.0 technology and lean improvement concepts. It effectively combines corporate business goals with shop floor management, continuously helping companies achieve business objectives through data analysis, intelligent methods, employee capability enhancement, and continuous improvement activities.

Digital workshop management system
Digital workshop management systemDigital workshop management system

Product Functions

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Digital Group Information Board

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Digital Process Control Board

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Digital Line Board

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Visualize the inspection status in a visual form

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Digital TPM Board

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Information Center

Digital Group Information Board

Digital Group Information Board

  • Group Target Tracking: such as output, OEE, scrap, etc.
  • Attendance Plan: planned attendance, overtime, transfers, etc.
  • Attendance Status: automatically generates attendance status based on attendance and rotation plans, with manual adjustments for transfers, fixed posts, overtime, training, absences, etc.
  • Employee Quality Management: skill matrix, personnel quality status, training records, training plans, and comprehensive employee skill resumes.
  • Rotation Management: rotation plans and management.
  • News Notifications: send news notifications or videos to specified groups or the entire workshop.
Digital Process Control Board

Digital Process Control Board

  • Hourly Output Control Table: hourly output and downtime information for specified equipment or processes, with downtime information submitted to the issue list in batches.
  • Issue List: frequency and duration distribution of downtime issues.
  • Systemic Issue Analysis Table: issue description, fishbone diagram analysis, priority weight analysis, measure formulation and tracking, etc., following an eight-step process.
  • Issue Trend Tracking: track the trend of specified issues.
  • Issue and Measure Tracking
Digital Line Board

Digital Line Board

  • Meeting System: workshop meeting time window, meeting calendar, meeting sign-in and record.
  • Task Cards: create task cards and track progress.
  • T Cards (Layered Audits): set audit items based on workshop hierarchy and roles, record results on mobile devices, and upload pictures, instructions, etc., to visually present audit status.
  • KPI Reports: automatically generate key indicator results based on group information board and process control board information, including safety, quality, cost, efficiency, personnel, etc.
  • Issue and Measure Tracking: define issues, aggregate issues from multiple sources, and escalate issues.
Digital TPM Board

Digital TPM Board

  • Equipment TPM Management: equipment TPM levels and maintenance plans.
  • Maintenance Plans: maintenance plans and actual maintenance status.
  • Issue and Measure Tracking: issue description and measure definition, with issue escalation capability.
  • Training and Evaluation: create training plans, TPM evaluations, support card swipe sign-in, upload courseware, etc.
  • Information Board: display important information such as feedback processes, organizational structure, etc.
Information Center

Information Center

  • KPI Reports: customizable multi-dimensional key indicator reports, including safety, personnel, quality, delivery, cost, etc.; indicator results are automatically generated based on group and production line information.
  • Complex Issues: complex issues escalated from the production line, with measures and responsible persons defined.

Product Value:

零可達(dá)SFM核心價(jià)值

Achieve Complete Digitization of Shop Floor Managementarrow

Complete digitization of shop floor management includes group management, section/production line management, and shop floor information center, optimizing the allocation and use of human resources.

Digital Two-way Information Flowarrow

Includes bottom-up layer-by-layer information integration and top-down information feedback and transmission. Real-time feedback and performance management stimulate employee enthusiasm, real-time communication and collaboration reduce information transmission delays, accelerate decision-making processes, and improve overall production efficiency.

Focus on Problem Solvingarrow

By automating data flows through the Digital Shop Floor Management System, manual intervention is reduced. Automation can improve efficiency, reduce human errors, and lower data integration costs. Data-driven identification of key issues focuses resources and efforts on solving these issues. Solving core issues drives the optimization of the entire digital shop floor management, maximizing value.

Customer Benefits

零可達(dá)SFM客戶收益

Improve Transparency in Shop Floor Managementarrow

Transparent shop floor management allows management to access production data and key indicators in real-time, enabling quicker decision-making, which is crucial for handling emergencies, optimizing production processes, and adjusting production plans.

Enhance Shop Floor Management Efficiency and Labor Productivityarrow

Improving shop floor management efficiency and labor productivity can reduce resource waste, increase production utilization, and lower production costs, directly impacting the company's profitability and competitiveness.

Overall Enhancement of Key Shop Floor Indicatorsarrow

Advanced management systems encourage continuous improvement of business processes and services. This helps increase efficiency, reduce costs, and maintain competitiveness in the market. Continuous pursuit of innovation allows companies to better adapt to changing market demands.

Effective Knowledge Managementarrow

Through data collection and analysis, and tracking and sharing of issues and measures, a knowledge base is formed, promoting team collaboration and experience accumulation, ensuring rapid problem-solving.