Overview of Digital Total Productive Maintenance (Digital TPM)

The Digital Total Productive Maintenance (TPM) system focuses on maximizing productivity and efficiency by involving all employees in equipment maintenance and management. It aims to optimize equipment management and production processes in the factory workshop to achieve maximum productivity, quality, and cost efficiency. By involving everyone, preventing maintenance, and comprehensive improvement, the TPM system is a critical tool in industrial environments, especially for companies pursuing continuous improvement and Industry 4.0 transformation.

Product Value

Increase Production Efficiency

Through total employee involvement and preventive maintenance, increase equipment utilization, reduce equipment failures and downtime, and improve equipment availability to maximize production efficiency. Utilize data analysis and realtime monitoring to optimize production plans. Provide critical production indicators to help create more reasonable production plans, avoiding production interruptions and overproduction.

Improve Equipment Reliability

Preventive maintenance through regular inspections and maintenance reduces the probability of equipment failures and extends equipment lifespan. Utilize sensor and IoT technology for realtime equipment monitoring to detect potential issues and prevent equipment failures.

Reduce Costs

Preventive maintenance reduces the need for emergency repairs, lowering the expensive repair costs caused by sudden failures. Effective maintenance measures help extend equipment lifespan, reducing the frequency of equipment replacement and lowering capital expenditure.

Total Employee Involvement and Team Collaboration

Promote information sharing, knowledge transfer, and collaboration among team members, strengthening team cooperation spirit.

DataDriven Decision Making

Provide realtime equipment operation data and maintenance history to support management in making datadriven decisions, effectively managing equipment and production processes. Data analysis helps identify potential optimization opportunities, fostering a culture of continuous improvement within the factory.

Conformity with Industry 4.0 Trends

Integrate Industry 4.0 concepts through advanced technologies such as intelligent equipment monitoring, data analysis, and virtual training, promoting digital transformation.

Customer Benefits

Enhance Overall Equipment Effectiveness

Improve overall equipment effectiveness, reduce maintenance and repair costs, and extend equipment lifespan.

Optimize Equipment Management Mode

Provide more convenient and efficient management modes for equipment and production managers, simplifying equipment management processes and eliminating issues such as low execution power and many management blind spots in traditional equipment management.

Improve Product Quality

Reduce product quality issues caused by equipment problems, improving customer satisfaction.

Knowledge Base Management

More scientific and complete knowledge base management provides more comprehensive knowledge base support for the development of TPM in enterprises.

Improve Spare Parts Management Efficiency

Manage spare parts more efficiently, improving the efficiency of spare parts management.